Bridge & Deck Restoration & Repair

  • The 1107 Advantage Grout DOT is a non-shrink, noncorrosive, non-metallic cementitious grout that is designed to provide a controlled, positive expansion to ensure excellent bearing area (EBA). 1107 Advantage Grout DOT can be mixed from a dry pack to a fluid consistency. Uses include: interior and exterior grouting of structural column base plates, pump and machinery bases, anchoring bolts, dowels, bearing pads and keyway joints. Industries served: paper mills, petrochemical refineries, food plants, aerospace, water/wastewater treatment plants, gas transmission, power generation, etc. Characteristics Include: - Controlled, Net Positive Expansion - Non Shrink - Non Metallic/Non Corrosive - Dry Pack to Pourable Consistancy, Pumpable - InteriorEexterior applications
  • Sure-Grip High Performance Grout is a non-shrink, non-corrosive, non-metallic cementitious grout designed to provide a controlled, positive expansion and to ensure excellent bearing area. Sure-Grip High Performance Grout can be mixed in a plastic or flowable consistency. Uses include: interior or exterior grouting of architectural and structural precast concrete components, structural column base plates, machinery bases, anchoring bolts, cable anchorages, dowels, bearing pads, keyway joints, crane rails or anywhere a high quality engineered grout is required. Industries served: paper mills, petrochemical refineries, food plants, aerospace, water/wastewater treatment plants, gas transmission, power generation, rail, transportation, infrastructure, etc. Characteristics Include: - High compressive strength quickly ? 5,000 psi in one day - Less downtime for machines/finish projects sooner - High ultimate compressive strength ? 10,000 psi in 28 days - Non-metallic/non corrosive - High density - Low water requirements - High fluidity/pourable/pumpable - Interior/exterior applications - Approved by numerous state DOTs - Tested and Certified by WQA to NSF/ANSI 61
  • Five Star Crane Rail Grout is a highly flowable, non-shrink, rapid strength gain, epoxy grout for tight clearance applications and dynamic loads. It is a three component, 100% solids epoxy system that exhibits positive expansion when tested in accordance with ASTM C 827 for precision grouting and alignment of crane rail. Five Star Crane Rail Grout has excellent chemical resistance. Characteristics: - 100% Solids - Capable of accepting high dynamic, high cyclic loads - High flow for tight clearances - High compressive strengths - Rapid strength gain for fast turn-around of rail systems - Excellent adhesion to steel - 95% Effective Bearing Area - Non-shrink per ASTM C-827 - Chemically resistant - Rapid strength gain for fast turnaround - Packaging (.49 Cu. Ft. Kit ) Coverage - 847 Cu.In
  • Five Star Fluid Grout 100 is the industry?s leading cement-based, nonmetallic, non-shrink fluid grout for supporting machinery and equipment. It is formulated with Air Release technology that combines high performance with the greatest reliability. When tested in accordance with ASTM C 827, Five Star Fluid Grout 100 exhibits positive expansion. Five Star Fluid Grout 100 meets the performance requirements of ASTM C 1107-02 Grades A, B and C, ASTM C 1107-07 and CRD-C 621-93 specifications for non-shrink grout over a wide temperature range, 40?F - 90?F (4?C - 32?C). Characteristics Include: - Air release technology per ACI 351.1 R - Placement within tight clearances down to 1/2 inch - High 1, 7 & 28-day strength - Permanent support for machinery requiring precision alignment - Does not contain gas generating additives, such as aluminum powder - Non-shrink from the time of placement - 95% Effective Bearing Area (EBA) is typically achieved following proper grouting procedures Uses Include: Grouting clearences to 1/2", Grouting of anchors and dowels, Grouting of Equioment and machinery to maintain porecise alignment, Non-Shrink grouting of structural steel and precast concrete, preplaced aggregate grouting, tank and vessel support.
  • Five Star Fluid Grout PT is a cement-based, non-metallic, non-shrink, fluid grout specifically formulated for grouting of cables and tendons requiring corrosion protection. When tested in accordance with ASTM C 827, Five Star Fluid Grout PT shows positive expansion. This product meets the performance requirements of ASTM C 1107-02 Grades A, B and C, ASTM C 1107-07, CRD-C 621-93 specifications for non-shrink grout. Characteristics Include: - Air release technology per ACI 351.1 R - Pumpable fluid grout for very tight clearances - Non-bleeding - Permanent filling of voids - Extended working time - Pumpable up to 2 hours at 90?F (32?C) - Non-shrink from the time of placement - Does not contain aluminum powder Uses Include: Bridge cable grouting,corrosion protection of bridge cables, Non-shirnk grouting between precast panels, walls and beams, pressure placement into yendon ducts
  • Five Star High Strength Grout is the industry?s leading cement-based, non-metallic, non-shrink grout for supporting machinery and applications requiring precision alignment. It is formulated with Air Release technology that combines high performance with the greatest reliability. When tested in accordance with ASTM C 827, Five Star High Strength Grout exhibits positive expansion and meets the performance requirements of ASTM C 1107-02 Grades A, B and C, ASTM C 1107-07, and CRD-C 621-93 specifications for non-shrink grout over a wide temperature range, 40?F - 90?F (4?C - 32?C). Characteristics Include: - Ultra-high 1, 7, and 28 day compressive strengths - 95% Effective Bearing Area (EBA) is typically achieved following proper grouting procedures - Placement versatility: can be poured, wet set or dry packed - Permanent support for machinery requiring precision alignment - Nonshrink from the time of placement Uses Inlcude:Grouting of machinery and equipment under high loads, grouting of structural steel and precast concrete panels, support of tanks and vessels, wind trubines, compressors and turbine equipment, grouting of anchors and dowels, etc.
  • Five Star Special Grout 110 is a cement-based, nonmetallic, nonshrink grout with long distance pumpability for supporting machinery requiring precision alignment. When tested in accordance with ASTM C 827, Five Star Special Grout 110 shows positive expansion. Five Star Special Grout 110 meets the performance requirements of ASTM C 1107-02 and CRD-C 621-93 specifications for nonshrink grout for Grades A, B and C, over a wide temperature range, 40?F - 90?F (4?C - 32?C), and a long working time, 45 minutes. Characteristics Include: - Air Release Technology per ACI 351.1 R - Long distance pumping ability - Permanent support for machinery requiring precision alignment - 95% Effective Bearing Area (EBA) when proper grouting procedures are followed - High 24 hour strength - does not contain gas generating additives such as aluminum powder - Non-shrink from time of placement Uses Include: machinery baseplates and soleplates, placement by pumping long distances, structural steel columns and pre-cast concrete panelks, anchors and dowels, support tanks and vessels, etc.
  • Five Star Special Grout 120 is a cement based grout product where seawater and high salt resistance is required. It is a cement-based, nonmetallic, nonshrink grout for applications requiring precision alignment. When tested in accordance with ASTM C 827, Five Star Special Grout 120 shows positive expansion. Five Star Special Grout 120 meets the performance requirements of ASTM C 1107-02 and CRD-C 621-93 specifications for nonshrink grout over a wide temperature range, 40?F - 90?F (4?C - 32?C), and a long working time, 45 minutes. Characteristics Include: - Salt and seawater resistant - Permanent support for equipment requiring precision alignment - 95% Effective Bearing Area (EBA) - Formulated with Devoider for optimum air release (ACI 351.1 R) - Dry pack, pourable and pumpable Uses Include: Grouting in areas of high seawater or saltwater enviroments, concrete salt storage bins for soft water systems, concrete coloing tower basins, machinery baseplates in a saltwater enviroment, installation of pre-cast concrete panels in a salt water enviroment, repair of concrete in confined areas, etc.
  • Five Star Special Grout 150 is a sulfate resistant and moderate heat of hydration, cement-based, nonmetallic, nonshrink grout for clarifiers requiring high sulfate resistance. When tested in accordance with ASTM C 827, Five Star Special Grout 150 shows positive expansion. Five Star Special Grout 150 meets the performance requirements of ASTM C 1107-02 and CRD-C 621-93 specifications for nonshrink grout for Grades A, B and C, over a wide temperature range, 40?F to 90?F (4?C to 32?C), and a long working time, 45 minutes. Characteristics Include: - Air Release Technology per ACI 351.1 R - Sulfate resistant - Permanent support for machinery requiring precision alignment - Moderate heat of hydration - 95% Effective Bearing Area (EBA) - does not contain gas generating additives such as aluminum powder - repair of concrete in confined areas - Non-shrink from time of placement Uses Include: Deep large volume pours, clarifiers, machinery baseplates in high sulfate areas, structural columns and pre-cast concrete panels subject to sulfate attack, anchors and dowels, repair of concrete in confiner areas, etc.
  • Five Star Special Grout 400 is a cement-based, nonmetallic, nonshrink, fluid grout specifically formulated for grouting of cables and tendons that provides corrosion protection. When tested in accordance with ACI C 827, Five Star Special Grout 400 shows positive expansion. Five Star Special Grout 400 meets the performance requirements of ASTM C 1107-02 and CRD-C 621-93 specifications for nonshrink grout grades A, B, and C. Characteristics Include: - Pumpable fluid grout for very tight clearances - Nonbleeding - Permanent filling of voids - Extended working time - Pumpable up to 2 hours at 90?F Uses Include: corrosion protection of bridge cables, Non-shrink grouting between pre-cast concrete panels, walls, and beams, pressure placement into tendon ducts, etc.
  • Five Star Special Grout 550 is the first cement-based, non-shrink grout formulated for grouting at temperatures up to 115?F with no ice or cold water. It is a high performing, versatile, reliable, hot weather, high sulfate resistant, precision grout. Five Star Special Grout 550 meets the performance requirements of ASTM C 1107-02 Grades A, B and C, ASTM C 1107-07 and CRD-C 621-93 specifications for non-shrink grout over a wide temperature range: 40-90?F (4-32?C). Characteristics Include: - Air release technology per ACI 351.1 R - Precision non-shrink - 95% effective bearing area is typically achieved following proper grouting procedures - Long Working Time - No Ice or Cold Water Required up to 155 Deg F. Uses Include: Grouting large, heavy, operating equipment in extreme hot weather, structural columns and baseplates in hot weather, grouting anchors in hot weather, grouting pre-cast or pre-stressed panels in extreme hot weather, etc.
  • Cementitious Underwater Groutia a pumpable Underwater Grout. Five Star Cementitious Underwater Grout is an underwater pump grade, cement-based, non-shrink grout. It is designed for applications including pile repair and restoration, grouting underwater, grouting areas subject to saltwater exposure, and installation of anchors and dowels. Characteristice Include: - Placement via tremie or pump - Salt and seawater resistant - Non-ferrous, Non-corrosive - Locally manufactured under strict quality control standards - Non-shrink from the time of placement Uses Include: Pile repair and restoration, grouting underwater, offshore tidal zone areas, grouting areas subject to saltwater exposure, installation of anchors and dowels, etc.
  • Summerset is an additive which extends the working time and retards the set of certain Five Star grouts and rapid setting hydraulic cement products. Summerset should be used when working in hot weather or placing a large amount of material at one time to provide ample working time to place and finish the material. For use only with specific Five Star rapid setting products which call for Summerset by name such as Five Star Structural Concrete , Five Star Instant Grout, and Five Star Highway Patch. Characteristics Include: - extended working time in warmer weather 30 to 40% - does not effect the physical properties of the product

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